one system protection against corrosion and aging
PAINT COATINGS Groups, technical requirements and designations

Unified, system of corrosion and aging protection. Paint coatings. Groups, technical requirements and designations

GOST 9.032-74
Date of introduction 07/01/75

This standard applies to paint and varnish coatings (hereinafter referred to as coatings) on the surfaces of products and establishes groups, technical requirements and designations of coatings.1. COATING GROUPS
1.1. Depending on the purpose, coatings are divided into groups established in table. 1.

Table 1

Coating group	terms of Use	Designation of operating conditions
Weatherproof	Climatic factors	According to GOST 9.104-71
Waterproof	Marine, fresh iodine and its vapors
	Fresh water and its vapors
	Sea water
Special	X-ray and other types of radiation, deep cold, open flame, biological influences, etc.
	X-ray and other types of radiation
	Deep cold (temperature below minus 60 °C)
	Open flame
	Impact of biological factors
Oil and petrol resistant	Mineral oils and lubricants, gasoline, kerosene and other petroleum products
	Mineral oils and lubricants
	Gasoline, kerosene and other petroleum products
Chemical resistant	Various chemical reagents
	Aggressive gases, vapors
	Solutions of acids and acid salts
	Solutions of alkalis and basic salts
	Solutions of neutral salts
Heat resistant	Temperature above 60 °C
Electrical insulating and electrical conductive	Electricity, voltage, electric arc and surface discharges
	Electrical insulating
	Electrically conductive

Note. The following value is added to the designation of operating conditions for heat-resistant coatings: limit temperature, for example, 8160°С.
If necessary, the maximum temperature value is added to the designation of operating conditions for other coatings, for example, 460°C. 6/1150°c. 9200°C.
Sec. 1. (Changed edition, Amendment No. 3). 2. TECHNICAL REQUIREMENTS
2.1. Coatings must meet the requirements established in table. 2.

table 2

Notes:

2. In technically justified cases, it is allowed to use high-gloss coatings for classes III-IV, glossy ones for V-VII. At the same time, the standards for high-gloss coatings of classes III-IV must correspond to the standards for glossy coatings, glossy coatings of classes V-VII - for semi-matte.
3. For products with a painted surface area of ​​less than 1 for classes I-III, the number of inclusions is recalculated to given area, if the result is not an integer, then the value is rounded towards a larger number. The table shows the size of one inclusion. When assessing the coating, all inclusions visible under the conditions of clause 2.6 are taken into account. For coatings of all classes, a different number of inclusions is allowed, if the size of each inclusion and the total size of the inclusions does not exceed that indicated for this class in the table.
4. For classes IV-VII, individual surface unevenness is allowed, due to the condition of the surface being painted.
5. For cast products weighing more than 10 tons, it is allowed to increase the waviness of coatings by 2 mm for classes III - IV.
6. Allowed for welded and riveted products with a painted surface of more than 5, increasing the waviness of the coating by 2.5 mm for class III, by 3.5 mm for classes IV-VI
7. It is allowed to apply classification and designation according to regulatory and technical documentation if the specifics of the non-metallic materials being painted do not allow characterizing the coating class according to Table. 2.
(Changed edition, Amendment No. 4). 2.2. Coating defects that affect the protective properties of the coating (punctures, craters, wrinkling, etc.) are not allowed. 2.3. Requirements for the surface of the metal to be painted are given in mandatory Appendix 2.
Requirements for non-metallic painted surfaces are established in standards or technical specifications for the product. 2.4. Requirements for the roughness of a primed or putty surface are given in reference appendix 2a.2.5. Requirements for the gloss of coatings are given in recommended Appendix 3.2.6. Controls are carried out under daylight or artificial diffused light, at a distance of 0.3 m from the subject of inspection. Norms artificial lighting accepted according to SNiP II-A.9-71.2.7. Methods for determining gloss and the presence of coating defects are given in recommended Appendix 4. Evaluation of shagreen by a profiler-profilometer is given in Appendix 5.
(Changed edition, Amendment No. 4).

2.8. Quality control of the coating may be carried out using a sample manufactured and approved in accordance with the requirements of standards or technical specifications for the product.
Sec. 2. (Changed edition, Amendment No. 3). 3. DESIGNATION OF COATINGS
3.1. The designation of coatings is written in the following order:
a) designation paint and varnish material outer coating layer according to GOST 9825-73:
b) coating class according to table. 2 of this standard or according to the relevant regulatory and technical documentation indicating its designation;
c) designation of operating conditions:

• in terms of the impact of climatic factors - a group of operating conditions according to GOST 9.104-79;
• in terms of exposure to special environments - according to table. 1 of this standard.

3.2. It is allowed to write in the designation of the coating instead of the paint and varnish material of the outer layer of the coating the designation of the paint and varnish materials in technological sequence application (primer, putty, etc.) indicating the number of layers or designate the coating in accordance with standards or specifications.
(Changed edition, Amendment No. 3). 3.3. The designation of the paint and varnish material, the coating class and the designation of operating conditions are separated by dots. When exposed to different operating conditions, their designations are separated by a “dash”. Examples of coating designations are given in table. 3.

Table 3

Coverage designation	Coating characteristics
Enamel ML-152 blue. II.У1	Coating with blue enamel ML-152 according to class II, used on outdoors temperate macro-climatic region
Enamel XC-710 gray. Varnish XC-76.IV.7/2	Coating with gray enamel XC-710 followed by varnishing with XC-76 varnish according to class IV, used when exposed to acid solutions
Enamel XB-124 blue. V.7/1-T2	Coating with blue enamel XB-124 according to class V, used under a canopy in an atmosphere polluted by gases from chemical and other industries, in a tropical dry macroclimatic region
Primer FL-03k brown. VI.UZ	Coatings with primer FL-03k according to class VI, used in indoors With natural ventilation without artificially controlled climatic conditions in a temperate macroclimatic region
Enamel PF-115 dark gray 896.III.U1	Coating with dark gray 896 PF-115 enamel of class III, used outdoors in a temperate macroclimatic region

(Changed edition, Amendment No. 3,4).

3.4. In the designation of coatings it is allowed to indicate special conditions operation by full name.

3.5. If the painted surface is simultaneously or alternately in different conditions operation, then they are all indicated in the designation. In this case, the main condition of operation is put in first place.

3.6. If the paint coating is preceded by a metallic or non-metallic inorganic coating, then their designations are separated by a fraction line, and the designation of the paint coating is placed in second place. For example, a cadmium coating, 6 microns thick, followed by painting with red-brown polyvinyl butyral enamel VL-515 according to class III, for the operation of the coating when exposed to petroleum products:

Kd6/Enamel VL-515 red-brown.III.6/2
(Changed edition, Amendment No. 3).

Appendix 1. (Deleted, Amendment No. 3).

APPENDIX 2
Mandatory

Requirements for painted metal surfaces

Notes:
1. The sign “-” indicates that the use of coatings for this class is unacceptable or not economically feasible.
2. For all classes of coatings, nicks, unevenly cut edges, sharp edges and corners at the transition points from one section to another are not allowed.
3. When painting cast parts weighing more than 10 tons, an increase in non-flatness by 2 mm is allowed for classes III-VI.
4. For products with a painted surface of more than 5, it is allowed to increase non-flatness by 2.5 mm for class III, by 3.5 mm for classes IV-VI.
5. When painting cast parts weighing more than 5 tons for classes III and IV, it is allowed to increase the roughness of the surface to be puttied to 630 microns.
6. For class I coating, only local puttying is allowed.
7. Individual surface irregularities mean irregularities with dimensions (length or width) of no more than 20 mm.
8 Requirements for surface non-flatness are given for flat surfaces With largest size more than 500 mm. When assessing the non-flatness of a surface, individual irregularities are not taken into account
9. For surfaces subject to puttying, under class III coatings, the presence of individual irregularities up to 1 mm in height is allowed.
(Changed edition, Amendment No. 3,4). APPENDIX 2a
Information

Requirements for the roughness of a primed or putty surface for various classes of coatings

Note. The sign “-” means that the use of coatings for this class is unacceptable or economically impractical.
(Changed edition, Amendment No. 3). APPENDIX 3
Recommended

Requirements for gloss of coatings

Gloss level, %, for coatings
								relief
plain						patterned (hammer)		"moire"		"shagreen"
high- glossy	glossy, in including glossy ones with glaze effect	semi-glossy	semi-matte		deep matte	glossy	semi-glossy	semi-matte		semi-matte
					No more than 3

(Changed edition, Amendment No. 3)

Methods for determining gloss and defects of coatings

Appearance indicator	Determination method
	Gloss meter FB-2 on products or witness samples with a coating obtained using the technology adopted for products, or visually by comparison with a sample approved in accordance with the technical specifications for coatings
Inclusions: quantity size	Visually Drawing ruler according to GOST 17435-72 and magnifying glass LI-3-10 according to GOST 25706-83
	Visually by comparison with a sample approved in accordance with the technical specifications for coatings, when arbitrated with a profilograph-profilometer type 1 according to GOST 19300-86 or other devices of a similar type
Risks, touches	Visually, by comparison with a sample approved in accordance with the normative and technical documentation for coatings
Heterogeneity of the pattern
Variation of shades
Waviness of the coating	A straight edge 500 mm long, placed edgewise on the surface being checked. Using another ruler or feeler gauge, the maximum gap between the surface and the ruler is measured. The ruler is installed in such a way that the greatest waviness is determined on the surface being tested

(Changed edition, Amendment No. 3, 4). APPENDIX 5
Recommended

Evaluation of shagreen by a profiler-profilometer

The assessment of shagreen by a profilograph-profilometer of the surface of the coating is carried out in accordance with the instructions for the device when maximum length sensor stroke 40 mm. Recommended vertical magnification when recording is 2000-4000 times, horizontal - 4 times.
Shagreen is characterized by height h and base t of irregularities. The profilogram determines average height and the average base in millimeters for the five maximum projections: Where - height of unevenness at five points; where is the base of the irregularities at five points.
An estimate of the size of shagreen is given in the table.

(Introduced additionally, Amendment No. 4).

GOST 9.032-74 ESZKS. Paint and varnish coatings. Groups, technical requirements and designations (with Amendments No. 1-4)

Adopted September 3, 1974
State Committee of Standards of the Council of Ministers of the USSR

1. GOST 9.032-74
2. Group T95
3. INTERSTATE STANDARD
4. Unified system of protection against corrosion and aging
5. PAINT COATINGS
6. Groups, technical requirements and designations
7. Unified system corrosion and aging protection.
8. Coatings of lacquers and paints. Classification and designations
9. MKS 25.220.60
10. 87.020
11. OKSTU 0009
12. Date of introduction 1975-07-01
13. By Resolution of the State Committee of Standards of the Council of Ministers of the USSR dated September 3, 1974 N 2089, the introduction date was set at 07/01/75
14. The validity period was removed by Decree of the USSR State Standard of March 13, 1989 N 455
15. INSTEAD GOST 9894-61
16. EDITION with Amendments No. 1, 2, 3, 4, approved in June 1976, March 1980, February 1986, March 1989 (IUS 7-76, 5-80, 5-86, 5-89 )
17. This standard applies to paint and varnish coatings (hereinafter referred to as coatings) of product surfaces and establishes groups, technical requirements and designations of coatings.
18. 1. GROUPS OF COATINGS
19. 1.1.
20. Depending on the purpose, coatings are divided into groups established in Table 1.
21. Table 1Coating group Operating conditions Designation of operating conditionsWeather-resistant Climatic factors According to GOST 9.104-79Water resistant Sea, fresh water and its vapors 4Fresh water and its vapors 4/1Sea water 4/2Special X-ray and other types of radiation, deep cold, open flame, biological effects, etc. 5X-rays and other types of radiation 5/1Deep cold (temperature below minus 60 °C) 5/2Open flame 5/3Impact of biological factors 5/4Oil and petrol resistant Mineral oils and lubricants, gasoline, kerosene and other petroleum products 6Mineral oils and lubricants 6/1Gasoline, kerosene and other petroleum products 6/2Chemical resistant Various chemicals 7Aggressive gases, vapors 7/1Solutions of acids and acid salts 7/2Solutions of alkalis and basic salts 7/3Solutions of neutral salts 7/4Heat-resistant Temperatures above 60 °C 8Electrically insulating and electrically conductive Electric current, voltage, electric arc and surface discharges 9Electrical insulating 9/1
22. Electrically conductive 9/2
23. Note. The maximum temperature value, for example, 160 °C, is added to the designation of operating conditions for heat-resistant coatings.
24. If necessary, the maximum temperature value is also added to the designation of operating conditions for other coatings, for example, 60 °C, 150 °C, 200 °C.
25. Section 1 (Changed edition, Amendment No. 3).
26. 2. TECHNICAL REQUIREMENTS
27. 2.1.
28. Coatings must meet the requirements established in Table 2. relief patterned (hammer) “Moire” high-gloss glossy, including with a glaze effect semi-gloss semi-matte matte deep-matte glossy and semi-gloss semi-matte and matte quantity, pcs/m, no more - - 4 - - - size, mm, no more - - 0,2 - - - distance between inclusions, mm, not less - - 100 - - - Shagreen - - Not allowed - - - Drips - - Not allowed - - - Strokes, risks - - Not allowed - - - Waviness, mm, no more - - Not allowed - - - Various shades - - Not allowed - - - II Inclusions: quantity, pcs/m, no more than 4 4 4 4 8 8 8 8 size, mm, no more than 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 distance between inclusions, mm, no more than 100 100 100 100 100 100 100 100 Shagreen Strokes, risks Drips Waviness, mm, no more Various shades Heterogeneity of the pattern III Inclusions: quantity, pcs/m, no more - 10 15 15 25 25 25 25 size, mm, no more than - 0.5 0.5 0.5 0.5 0.5 0.5 0.5 distance between inclusions, mm, not less - 50 50 50 30 30 30 30 Shagreen - Drips - Strokes, risks - Waviness, mm, no more than - 1.5 1.5 1.5 1.5 1.5 1.5 1,5 Variation of shades - Heterogeneity of the pattern - IV Inclusions: quantity, pcs/dm, no more - 1 1 1 2 2 2 2 size, mm, no more than - 1.0 1.0 1.0 1.0 1.0 1.0 1,0 distance between inclusions, mm, not less - 10 10 10 10 10 10 10 Shagreen - Drips - Strokes, risks - Waviness, mm, no more - 2 2 2 2 2 2 2 Various shades - Heterogeneity of the pattern - V Inclusions: quantity, pcs/dm, no more - - 4 4 4 4 4 4 size, mm, no more - - 2.0 2.0 2.0 2.0 3.0 3,0 Shagreen - - Drips - - Strokes, risks - - Waviness, mm, no more - - 2.5 2.5 2.5 2.5 2.5 2,5 Variation of shades - - Heterogeneity of the pattern - - VI Inclusions: quantity, pcs/dm, no more - - 8 8 8 8 8 8 size, mm, no more - - 3.0 3.0 3.0 3.0 3.0 3,0 Shagreen - - Drips - - Strokes, risks - - Waviness, mm, no more - - 4.0 4.0 4.0 4.0 4.0 4,0 Various shades - - Heterogeneity of the pattern - - VII Inclusions - - - Not standardizedShagreen - - - Not standardizedDrips - - - Not standardizedStrokes, risks - - - Not standardizedWaviness, mm, no more - - - Not standardizedVariation of shades - - - Not standardizedHeterogeneity of the pattern - - - Not standardized

    table 2
    Coating class Name of defect							Standard for coatings
    smooth						plain
    “Shagrenevykh”
    		-
    Not allowed		-
    		-
    Not allowed		-
    Not allowed		-
    Not allowed		-
    Not allowed		-
    Not allowed		-
    8
    0,5
    100
    Minor is allowed						Not standardized
    Individuals are allowed
    Not allowed
    Not allowed
    Not allowed
    Not standardized						Not allowed
    25
    0,5
    30
    Minor is allowed					Not standardized
    Not allowed
    Individuals are allowed
    1,5
    Not allowed
    Not standardized					Not allowed
    2
    1,0
    10
    Allowed					Not standardized
    Not allowed
    Individuals are allowed
    2
    Not allowed
    Not standardized					Not allowed
    4
    3,0
    Allowed				Not standardized
    Individuals are allowed
    Allowed
    2,5
    Not allowed
    Not standardized				Not allowed
    8
    3,0
    Allowed				Not standardized
    Individuals are allowed
    Allowed
    4,0
    Allowed
    Not standardized				Allowed
    Not standardized				-
    Not standardized				-
    Not standardized				-
    Not standardized				-
    Not standardized				-
    Not standardized				-
    Not standardized				-

29. Notes:
30. 2. In technically justified cases, it is allowed to use high-gloss coatings for classes III-IV, glossy ones for V-VII. At the same time, the standards for high-gloss coatings of classes III-IV must correspond to the standards for glossy coatings, glossy coatings of classes V-VII - for semi-matte.
31. 3. For products with a painted surface area of ​​less than 1 m for classes I-III, the number of inclusions is recalculated for a given area; if the result is not a whole number, then the value is rounded towards a larger number. The table shows the size of one inclusion. When assessing the coating, all inclusions visible under the conditions of clause 2.6 are taken into account. For coatings of all classes, a different number of inclusions is allowed, if the size of each inclusion and the total size of the inclusions does not exceed that indicated for this class in the table.
32. 4. For classes IV-VII, individual surface irregularities due to the condition of the surface being painted are allowed.
33. 5. For cast products weighing more than 10 tons, it is allowed to increase the waviness of coatings by 2 mm for classes III-VI.
34. 6. It is allowed for welded and riveted products with a painted surface of more than 5 m to increase the waviness of coatings by 2.5 mm for class III, by 3.5 mm for classes IV-VI.
35. 7. It is allowed to use classification and designation according to regulatory and technical documentation, if the specifics of the non-metallic materials being painted do not allow characterizing the coating class according to Table 2.
36. 2.2.
37. Coating defects that affect the protective properties of the coating (punctures, craters, wrinkling, etc.) are not allowed.
38. 2.3.
39. Requirements for the surface of the metal being painted are given in Appendix 2.
40. Requirements for non-metallic painted surfaces are established in standards or technical specifications for the product.
41. 2.4.
42. Requirements for the roughness of a primed or putty surface are given in Appendix 2a.
43. 2.5.
44. Requirements for the gloss of coatings are given in Appendix 3.
45. 2.6.
46. Inspection is carried out in daylight or artificial diffused light, at a distance of 0.3 m from the subject of inspection. Artificial lighting standards are adopted according to SNiP II-A.9-71.
47. 2.7.
48. Methods for determining gloss and the presence of coating defects are given in Appendix 4.
49. The assessment of shagreen by a profiler-profilometer is given in Appendix 5.
50. 2.1-2.7.
51. (Changed edition, Amendment No. 3, 4).
52. 2.8.
53. Quality control of the coating may be carried out using a sample manufactured and approved in accordance with the requirements of standards or technical specifications for the product.
54. 3. DESIGNATION OF COATINGS
55. 3.3.
56. The designation of the paint and varnish material, the coating class and the designation of operating conditions are separated by dots. When exposed to different operating conditions, their designations are separated by a “dash”. Examples of coating designations are given in Table 3.
57. Table 3Coating designation Coating characteristicsEnamel ML-152 blue. VI.U1 Coating with blue enamel ML-152 according to class II, used in the open air of a temperate macroclimatic regionEnamel XC-710 gray. Varnish XC-76.IV.7/2 Coating with gray enamel XC-710 followed by varnishing with XC-76 varnish according to class IV, used when exposed to acid solutionsEnamel XB-124 blue V.7/1-T2 Coating with blue enamel XB-124 according to class V, used under a canopy in an atmosphere polluted by gases from chemical and other industries, in a tropical dry macroclimatic regionPrimer FL-03k brown. VI.U3 Primer coating FL-03k according to class IV, used indoors with natural ventilation without artificially controlled climatic conditions in a temperate macroclimatic region
58. Enamel PF-115 dark gray 896.III.U1 Coating with dark gray 896 enamel PF-115 according to class III, used outdoors in a temperate macroclimatic region
59. (Changed edition, Amendment No. 3, 4).
60. 3.4.
61. In the designation of coatings, it is allowed to indicate special operating conditions by full name.
62. 3.5.
63. If the painted surface is simultaneously or alternately exposed to different operating conditions, then they are all indicated in the designation. In this case, the main condition of operation is put in first place.

3.6.

1. If the paint coating is preceded by a metallic or non-metallic inorganic coating, then their designations are separated by a fraction line, and the designation of the paint coating is placed in second place. For example, a cadmium coating, 6 microns thick, followed by painting with red-brown polyvinyl butyral enamel VL-515 according to class III, for the operation of the coating when exposed to petroleum products:

3.6.
Kd6/Enamel VL-515 red-brown. III. 6/2 (Changed edition, Amendment No. 3). Application

1. . (Excluded, Amendment No. 3).
2. To
3. State standard Requirements for painted metal surfaceshigh-gloss glossy and glossy with glaze effect semi-gloss semi-matte matte semi-matte and matte semi-matteI Roughness according to GOST 2789-73, microns, no more than 4 4 - - 4 - - Non-flatness, mm - - Not allowed - - Individual irregularities (height, depth) - - Not allowed - - II Roughness according to GOST 2789-73, microns, no more, surface: not subject to putty 6.3 6.3 6.3 6.3 6.3 20 20 subject to putty 80 80 80 80 80 80 80 Non-flatness, mm Individual irregularities (height, depth), mm III Roughness according to GOST 2789-73, microns, no more, surface: not subject to putty 10 10 10 10 10 10 80 500 500 not subject to putty 1.5 1.5 1.5 1.5 1.5 1,5 1,5 subject to putty 3 3 3 3 3 3 3 Individual irregularities (height, depth), mm, no more IV Roughness according to GOST 2789-73, microns, no more, surface: not subject to putty 80 80 80 80 80 80 80 80 subject to putty 500 500 500 500 500 500 500 500 Non-flatness, mm, no more, of the surface: not subject to putty 2 2 2 2 2 2 2 2 subject to putty 3.5 3.5 3.5 3.5 3.5 3,5 3,5 3,5 Individual irregularities (height, depth), mm, no more than 2 2 2 2 2 2 2 2 V Roughness according to GOST 2789-73, microns, no more, surface: not subject to putty - 320 320 320 320 320 320 320 subject to putty - Non-flatness, mm, no more, of the surface: not subject to putty - 2.5 2.5 2.5 2.5 2,5 2,5 2,5 subject to putty - 4 4 4 4 4 4 4 Individual irregularities (height, depth), mm, no more - 3 3 3 3 3 3 3 VI Roughness according to GOST 2789-73, microns, no more, surface: not subject to putty - subject to putty - Non-flatness, mm, no more, of the surface: not subject to putty - 4 4 4 4 4 4 subject to putty - 5.5 5.5 5.5 5,5 5,5 5,5 5 5 5 VII Roughness according to GOST 2789-73, microns, no more, surface: not subject to putty - - - Not standardizedsubject to putty - - - " Non-flatness, mm, no more, of the surface: not subject to putty - - - Not standardizedsubject to putty - - - " Individual irregularities (height, depth), mm, no more - 5 5 5 - - 5

   dated July 1, 1975 No. GOST 9.032-74
   Coating class Name of defect									Standard for coatings
   smooth							Mandatory
   deeply comatose		glossy and semi-glossy
   -		-
   Not allowed		-		-
   Not allowed		-		-
   6,3		20
   80		80
   Not allowed
   Not allowed
   10		80
   500		500
   1,5		1,5
   3		3
   Not allowed
   80
   500
   2
   3,5
   2
   320
   Not standardized
   2,5
   4
   3
   Not standardized
   "
   4		4
   5,5		5,5
   5		5
   Not standardized
   "
   Not standardized
   "
   5		5

4. Notes:
5. 1. The “-“ sign indicates that the use of coatings for this class is unacceptable or economically impractical.
6. 2. For all classes of coatings, nicks, unevenly cut edges, sharp edges and corners at the transition points from one section to another are not allowed.
7. 3. When painting cast parts weighing more than 10 tons, an increase in non-flatness by 2 mm is allowed for classes III-IV.
8. 4. For products with a painted surface of more than 5 m, it is allowed to increase non-flatness by 2.5 mm for class III, by 3.5 m for classes IV-VI.
9. 5. When painting cast parts weighing more than 5 tons for classes III and IV, it is allowed to increase the roughness of the surface to be puttied to 630 microns.
10. 6. For class I coatings, only local filling is allowed.
11. 7. Individual surface irregularities mean irregularities with dimensions (length or width) of no more than 20 mm.
12. 8. Requirements for surface non-flatness are given for flat surfaces with a largest dimension of more than 500 m. When assessing surface non-flatness, individual irregularities are not taken into account.
13. 9. For surfaces subject to puttying, under coatings of class II, the presence of individual irregularities up to 1 mm in height is allowed.

1. This standard applies to paint and varnish coatings (hereinafter referred to as coatings) of industrial products and establishes general technical requirements for the selection of coatings for decorative properties.

2. Decorative properties mean the properties of the coating that ensure its aesthetic perception.

The decorative properties of the coating are characterized by color, gloss, texture and class according to GOST 9.032-74*.

3. The choice of coating based on decorative properties is carried out at the design stage in the process of artistic design of products.

4a. The finishing options developed during the artistic design process are recorded in a map of the color and texture solution for finishing the product.

(Introduced additionally, Amendment No. 1).

10. Types of harmonious color combinations shown in .

11. An example of choosing coatings based on decorative properties is given in.

ANNEX 1 Mandatory
COATING CLASSES FOR PRODUCTS

Group of industrial products	Painted surfaces	Coverage class, not lower
Passenger cars of the highest class (type ZIL-117) and large class (type "Chaika"), medium, small and especially small class (type "Volga", "Moskvich", "Zhiguli", "Zaporozhets") *
Trucks, trailers and semi-trailers
	Frame, chassis parts
	Metal parts of the platform
Heavy duty mining dump trucks	Cabins, components, tail surfaces, battery boxes
	External surfaces of fuel and oil tank platforms
	Frames, corners, chassis
Buses**
main railways gauge 1520 (1524) mm: locomotive traction (passenger, mail, luggage), electric trains and diesel trains	Side walls bodies of locomotive-hauled passenger cars
	Side walls of cars of electric trains and diesel trains, as well as mail and baggage cars, roof overhangs, frontal parts of the bodies of head cars of electric trains
	The middle part of the roofs, car frames, bogies and boiler rooms
	End walls of carriage bodies
freight mainline railways of 1520 (1524) mm gauge	External surfaces
Construction and road machines, self-propelled, mounted and mobile	Surfaces of machine parts that are in the field of view of people (with the exception of surfaces whose coatings serve a conservation purpose)
	Other surfaces of construction and road cars
Agreecultural machines. Agreecultural equipment	Facing parts of agricultural machines
	Other surfaces of agricultural machines
Machine tools, forging and casting machines:
machines of accuracy classes A, B and C according to GOST 8-82*	Basic surfaces defining appearance machine tools
	Surfaces that are visible but do not determine appearance
* For all-wheel drive vehicles of especially small and medium class, body coverage is not lower than III. ** For a small class bus of the “Yunost” type, the body covering class is not lower than II.
conventional machines, forging and casting machines	The main surfaces that determine the appearance of machines and machines
	Surfaces that are visible but do not determine appearance
	Surfaces inside machines and machines that are inaccessible for viewing (surfaces of hydraulic and lubrication equipment frames, etc.).
	The main surfaces that determine the appearance of the device
devices for direct communication with a person, located in the zone of constant visual perception: large, for example, copying machines, aggregative computer equipment (rack consoles, etc.).
medium-sized ones, for example, calculating machines, desktop keyboard computers, cash registers, analytical instruments - chromatographs, household radio-electronic equipment, etc.
small, such as portable typewriters, Felix calculating machines, household optical and medical devices
Devices surrounding a person, but falling into the visual perception zone irregularly:
large, for example, auxiliary instrumentation panels
medium, for example, secondary electronic automatic instruments with a recording and display device (potentiometers)
small ones, for example, pressure gauges, voltage stabilizers, relays, etc.
Automatic devices in the maintenance of which a person does not participate:
large ones, for example, carriage scales (platforms);
medium, for example, meteorological instruments and equipment;
small, for example, differential pressure gauges and other instruments
Notes: 1. When several classes are specified for the same surfaces, the specific class is established according to the standards or technical specifications on the product. 2. Classes of coatings for products manufactured for export are established according to the standards or technical specifications for the product.

APPENDIX 2 Recommended
MAXIMUM ACHIEVEABLE CLASS OF COATINGS FOR ENAMELS AND VARNISHES

Name of material	Shine, texture of coating	Maximum achieved class according to GOST 9.032-74*
Melamine	Smooth plain
ML-1110 according to GOST 20481-80*	High gloss
ML-197 according to GOST 23640-79*
	High gloss and glossy
	High gloss
ML-1156 according to GOST 5971-78*	Glossy
ML-1156 black according to GOST 5971-78*	Semi-gloss
	Glossy
	Glossy and semi-gloss
ML-279 OP according to GOST 5971-78*	Semi-matte
ML-279 according to GOST 5971-78*
	Smooth patterned (hammer)
	Semi-gloss
	Semi-matte
	Embossed "Shagreen"
	Semi-matte
Urea	Smooth plain
	Glossy
	Glossy and semi-gloss
	Semi-gloss
	Semi-matte
	Glossy
MCh-145 according to GOST 23760-79*	Glossy and semi-gloss
Pentaphthalic and glypthalic
	High gloss
PF-163 according to GOST 5971-78*	Glossy
	Semi-matte
	Semi-gloss
	Deep matte
Nitrocellulose
NTs-11 according to GOST 9198-83*	High gloss
	Glossy
NTs-25 according to GOST 5406-84*
	Glossy
NTs-256 according to GOST 25515-82*
NTs-5123 according to GOST 7462-73*	Semi-gloss and semi-matte
	Glossy
	Semi-gloss
NTs-1125 according to GOST 7930-73*	Semi-gloss and semi-matte
	Semi-matte
	Semi-gloss
	Semi-matte
Varnish NTs-134 with aluminum powder
Epoxy and epoxy ester
	Glossy
	Glossy and semi-gloss
EP-140 according to GOST 24709-81*	Semi-gloss
EP-51 according to GOST 9640-85*
	Semi-gloss and matte
EP-773 according to GOST 23143-83*	Semi-matte
	Glossy
	Glossy and semi-gloss
EF-1118 PG according to GOST 5971-78*	Semi-gloss
EF-1118 PM according to GOST 5971-78*	Semi-matte
EF-1118 M according to GOST 5971-78*
EP-525 according to GOST 22438-85*
	Semi-gloss
	Semi-gloss
	Glossy
	Semi-gloss
	Glossy
Enamels:
	Glossy
PF-188 according to GOST 24784-81*
	Semi-gloss
	Deep Matte
	Semi-matte and semi-gloss
PF-218 according to GOST 21227-93
	Semi-gloss
	Semi-gloss
	Semi-matte
ХВ-1100 according to TU 6-10-1301-83
	Matte and semi-matte
	Semi-matte
	Semi-matte and matte
XC-119 according to GOST 21824-76*
HS-119 E according to GOST 21824-76*
EP-255 according to GOST 23599-79*	Semi-gloss and semi-matte
Oil and alkyd styrene
	Semi-matte
	Semi-gloss
	Glossy
Polyester unsaturated
	Glossy
	High gloss and glossy
Polyacrylic
	Semi-matte
	Glossy
	High gloss
	Glossy
	Glossy and semi-gloss
	Semi-matte
	Glossy
	Semi-matte
	Glossy
	Semi-matte
	Glossy
	Glossy
	Glossy
Phenolic
	Glossy and semi-gloss
	Semi-matte
Rubber
	Semi-gloss
Polyvinyl acetal
Organosilicon
	Semi-gloss
KO-88 according to GOST 23101-78
	Semi-gloss and semi-matte
	Semi-matte and matte
	Smooth plain
	Semi-gloss
Polyurethane
	High gloss
	Glossy
Alkyd-urethane
	Glossy
Oily	Embossed "Moire"
	Semi-matte and matte
Bituminous	Smooth plain
Rosin
		EF-083, EF-083 L

Notes: GOST 9.402-80*

Dyeing method

Coating drying method

Degreasing

Pneumatic spray

Convective

Phosphating

Passivation

Chemical oxidation

Anodic oxidation

Mechanical cleaning sanding paper No. 5-4 according to GOST 10054-82*

Mechanical cleaning with electrocorundum up to No. 6 according to GOST 3647-80*

Degreasing

Pneumatic spray

Convective

Phosphating

Natural

Passivation

Sputtering in an electric field

Thermoradiation-convective

Etching

Chemical oxidation

Electrodeposition

Anodic oxidation

Mechanical cleaning with sandpaper No. 6-5 according to GOST 10054-82*

Mechanical cleaning with electrocorundum up to No. 12 according to GOST 3647-80*

Degreasing

Pneumatic spray

Convective

Phosphating

Natural

Passivation

Sputtering in an electric field

Thermoradiation

Etching

Thermoradiation-convective

Chemical oxidation

Electrodeposition

Anodic oxidation

Airless spray

Mechanical cleaning with sandpaper No. 25-6 according to GOST 10054-82*

Hydrojet cleaning with sand no larger than 0.5 mm

Mechanical cleaning with electrocorundum up to No. 25 according to GOST 3647-80*

Degreasing

Pneumatic spray

Phosphating

Passivation

Sputtering in an electric field

Etching

Chemical oxidation

Electrodeposition

Anodic oxidation

Airless spray

Mechanical cleaning with sandpaper

Jet dousing with exposure to solvent vapor

Shot blasting, shot blasting, hydrojet cleaning with a shot size of no more than 0.8 mm

Dipping

Galting

Mechanical cleaning with metal brushes

Mechanical cleaning with electrocorundum

* - From January 1, 2006, GOST 9.402-2004 comes into force (hereinafter).

Notes:

1. For coatings with putty, surface preparation operations before painting are not standardized.

2. It is allowed to use other surface preparation operations, in addition to those indicated in the table, that ensure the required quality of the painted metal surface in accordance with GOST 9.032-74* and other methods of painting and drying that ensure the required quality of the coating.

3. For class IV coatings, the number of abrasive paper and electric wire is not regulated.

APPENDIX 5 Information
TYPES OF HARMONIOUS COLOR COMBINATIONS

1. The use of paint and varnish coating colors to create appropriate color schemes for products is determined by the psychological (emotional) and physiological impact of individual colors and color combinations on a person.

When choosing color combinations of coatings, their harmony should be the first and main condition.

2. To receive harmonious combinations colors, it is necessary that there is a certain relationship between the colors (contrast or similarity between colors in color tone, light or saturation).

3. The relationship between colors is achieved using the principles of choosing color combinations along the color wheel (Fig. 1).

Color circle

F - yellow; ZhO - yellow-orange; O - orange; KO - red-orange; K - red; P - purple; FP - violet-purple; F - purple; C - blue; SZ - blue-green; Z - green; ZhZ - yellow-green; I, II, Ш, IV - color zones

Crap. 1

4. When choosing color combinations, take into account the characteristics of the four psychological optimal primary colors - yellow (221), red (7), blue (427), green (324) and intermediate ones - orange, violet-purple, yellow-green.

5. Color combinations are divided into five main groups according to psychophysiological characteristics: contrasting, related, related-contrasting, equitonal, complex.

9. The car is operated in atmospheric conditions temperate and tropical climates, becomes contaminated with road dust, dirt and is subject to periodic washing with hot and cold water using brushes. The time between repairs is 3 years, the car is constantly maintained.

10. The specified operating conditions are satisfied by paint and varnish coatings obtained on the basis of melamine-alkyd enamel ML-12 and perchlorovinyl enamel XB-110.

The coating system, consisting of two layers of ML-12 enamel applied to a primed surface, is stable in atmospheric conditions of temperate and tropical climates for 3 years.

The coating system, consisting of two layers of XB-110 enamel applied to a phosphated and primed surface, is also stable in temperate and tropical climates for 3 years.

11. In terms of color, texture, gloss and class of enamel ML-12 and XB-110 meet the requirements: the color of enamel ML-12 is orange (121, 128), the color of enamel XB-110 is yellow (285, 286), coatings according to the recommended - smooth , glossy (ML-12), semi-gloss (XB-110), the maximum achieved coating class is II for ML-12 enamel and III for XB-110 enamel.

12. Taking into account the level of production of the painting area (production - serial, painting on continuous conveyors using pneumatic spraying or spraying in electric field, drying in thermoradiation drying chambers at a temperature of 130 ºС), you should choose ML-12 enamel, which is applied by the specified method and has a thermoradiation drying mode at a temperature of 130 ºС for 20 minutes.

Date of introduction 01.01.78

The standard establishes terms and definitions used in science, technology and production related to paint and varnish coatings.The terms established by this standard are mandatory for use in all types of documentation, textbooks, teaching aids, technical and reference literature. The given definitions can, if necessary, be changed in the form of presentation, without violating the boundaries of concepts. There is one standardized term for each concept. The use of synonymous terms of a standardized term is prohibited. Synonyms that are unacceptable for use are given in the standard as a reference and are designated “NDP”. For individual standardized terms, the standard indicates their short forms for reference, which are permitted to be used in cases that exclude them different interpretation. In the case where the essential features of a concept are contained in the literal meaning of the term, the definition is not given, and a dash is placed in the “Definition” column. The appendix contains terms and definitions used both in the field of paint and varnish coatings and other areas of science and technology and in production. The standard provides an alphabetical index of the terms it contains. Standardized terms are in bold, their short form is in light, and unacceptable synonyms are in italics.

GENERAL CONCEPTS TECHNOLOGY FOR PRODUCING PAINT COATINGS TYPES OF PAINT COATINGS BASIC PROPERTIES OF PAINT COATINGS TYPES OF DESTRUCTION OF PAINT COATINGS ALPHABETICAL INDEX APPENDIX Recommended INFORMATION DATA

Definition

GENERAL CONCEPTS

1. Coating

According to GOST 9.008

2. Paintwork

2a. Paint system

Multilayer coating in which each layer performs a specific function

3. Surface to be painted

According to GOST 28246-89

NDP. Substrate

4. Obtaining paint and varnish coating

Technological process, including the operations of preparing the surface to be painted, painting and drying

5. Coloring

Applying paint and varnish material to the surface to be painted

5a. Padding

Application of intermediate layers of paint and varnish material that has good adhesion to the surface being painted and the next layer of paint and varnish and is intended to improve protective properties coating systems

5 B. Puttying

Leveling a painted or painted surface using putty

6. Formation of paint coating

The physical or chemical process of coating formation.

Note. An example of a physical process is the evaporation of a solvent, an example chemical process is polycondensation, polymerization, polyaddition, etc.

7. Compatibility of paint layers

The ability of layers of paint and varnish material to form a coating

Compatibility

8. Revealing layer of paintwork

A layer of paint coating used to identify defects in putty and primer coatings

Revealing layer

9. Loose paint film

Paint coating separated from the surface to be painted

10. Outer coating layer

According to GOST 9.008-82

11. Texture of paintwork

The structure of the outer layer of paintwork

12. Durability of paintwork

The ability of a paint coating to maintain specified properties

13. Paint life

The period during which the paint coating retains its specified properties

14. Durability of paintwork

The ability of a paint coating to maintain specified properties for a specified period

15. Aging of paintwork

The process of irreversible changes in the structure and (or) composition of a paint coating that occurs over time

TECHNOLOGY FOR PRODUCING PAINT COATINGS

Staining methods

16. Dip dyeing

17. Fill dyeing

18. Inkjet painting pouring

19. Electrodeposition painting

Painting the surface of a product with water-based paint and varnish material under the influence of direct current

20. Autodeposition staining

Coloring metal surfaces water-dispersed paints and varnishes under the influence of ions formed during the dissolution of the metal

21. Spray painting

22. Air Spray Painting

23. Coloring airless spray

24. Electrostatic spray painting

25. Pneumoelectrostatic spray painting

26. Airless electrostatic spray painting

27. Fluid Bed Dyeing

28. Painting with a brush

29. Roller painting

Drying methods

30. Drying paintwork

Drying

31. Natural drying of paintwork

Drying paintwork under normal conditions

32. Hot drying of paintwork

Drying paintwork using forced heating.

Note. Hot drying can be carried out by induction, convection, thermoradiation and other heating

33. Radiation-chemical drying of paintwork

Drying paintwork with a stream of accelerated electrons

34. Photochemical drying of paintwork

Drying paintwork with ultraviolet radiation

35. Paint drying temperature

Temperature ensuring the formation of a paint coating with specified properties

Drying temperature

TYPES OF PAINT COATINGS

By material

36. Combined coating

A coating in which a paint coating is combined with a metallic or non-metallic inorganic coating

37. Primer coating

Paint coating applied directly to the surface to be painted

38. Putty coating

A paint coating designed to fill uneven surfaces and smooth out the surface to be painted.

By purpose

39. Protective paint coating

A coating designed to protect the painted surface from exposure to factors external environment

40. Protective and decorative paint coating

A paint and varnish coating designed to protect the painted surface from the effects of environmental factors and give it decorative look

41. Preservation paint coating

A paint coating intended for temporary anti-corrosion protection of a painted or painted surface in production process, transportation and storage of products

42. Electrical insulating paint coating

43. Electrically conductive paint coating

44. Special paint coating

45. Weather-resistant paint coating

46. ​​Gasoline-resistant paint coating

47. Waterproof paint coating

48. Oil-resistant paint coating

49. Heat-resistant paint coating

50. Chemically resistant paint coating

By appearance

50a. Smooth paint finish

50b. Relief paint coating

50c. Single color paintwork

50g. Patterned paintwork

A smooth paint coating, the outer layer of which has a specific pattern

BASIC PROPERTIES OF PAINT COATINGS

51. Adhesion

According to GOST 28246-89

52. Shine of paintwork

According to GOST 28246-89

53. Lightfastness of paintwork

The ability of a paint coating to maintain specified properties under the influence of light radiation

53a. Paint color

54. Color fastness of paintwork

The ability of a paint coating to retain color under the influence of environmental factors

55. Sandability of paintwork

The ability of a paint coating to change roughness during abrasive processing

56. Polishability of paintwork

The ability of a paint coating to restore or increase gloss when treated with polishing compounds

56a. Impact strength of paintwork

The ability of a paint coating to resist destruction (cracking, peeling) upon impact

56b. Elasticity of paint coating

The ability of a paint coating to withstand deformation of the painted surface during bending

NDP. Flexibility

56c. Hardness of paintwork

The ability of a paint coating to resist mechanical stress: indentation, scratching

56 Paint class

A set of indicators characterizing the quality and appearance of the paintwork

TYPES OF DESTRUCTION OF PAINT COATINGS

57. Weathering of paintwork

Destruction of paintwork due to erosion

58. Dirt retention of paintwork

The ability of a paint coating to retain foreign particles on the surface that cannot be washed off with water

59. Chalking paintwork

Destruction of pigmented paint and varnish coatings, accompanied by the formation of free pigment particles

Chalking

60. Peeling paintwork

Peeling

61. Swelling of paintwork

Increase in the volume of paint coating under the influence of environmental factors

Swelling

62. Underfilm corrosion

Corrosion of painted metal as a result of exposure to an aggressive environment penetrating to its surface through the paint coating

63. Cracking of paintwork

According to GOST 28246-89

64. Dissolving paintwork

65. Bubbles on the paintwork

(Changed edition, Amendment No. 1, 2).

ALPHABETIC INDEX

Adhesion

51

Shine of paintwork

52

Weathering of paintwork

57

Flexibility NDP

56b

Padding

5a

Dirt retention of paintwork

58

Durability of paintwork

14

Paint class

56g

Under-film corrosion

62

Chalking

59

Chalking paintwork

59

Swelling

61

Swelling of paintwork

61

Coloring

5

Autodeposition staining

20

Airless spray painting

23

Airless electrostatic spray painting

26

Roller painting

29

Fluid Bed Dyeing

27

Painting with a brush

28

Fill dyeing

17

Dip dyeing

16

Air Spray Painting

22

Pneumoelectrostatic spray painting

25

Spray painting

21

Jet painting

18

Electrodeposition painting

19

Electrostatic spray painting

24

Peeling

60

Free paint film

9

Surface to be painted

3

NDP substrate

3

Coating

1

Primer coating

37

Combined coating

36

Paint coating

2

Weather-resistant paint coating

45

Gasoline resistant paint coating

46

Waterproof paint coating

47

Smooth paint coating

50a

Protective paint coating

39

Protective and decorative paint coating

40

Preservative paint coating

41

Oil-resistant paint coating

48

Monochromatic paint coating

50v

Relief paint coating

50b

Patterned paint coating

50g

Special paint and varnish coating

44

Heat-resistant paint and varnish coating

49

Chemical resistant paint coating

50

Electrical insulating paint coating

42

Electrical conductive paint coating

43

Putty coating

38

Polishability of paintwork

56

Obtaining paint coating

4

Impact strength of paintwork

56a

Bubbles in paintwork

65

Dissolving paint coating

64

Cracking of paintwork

63

Lightfastness of paintwork

53

Paint system

2a

Detection layer

8

Revealing layer of paint coating

8

External coating layer

10

Compatibility

7

Compatibility of paint layers

7

Paint life

13

Durability of paintwork

12

Aging of paintwork

15

Drying

30

Drying paintwork

30

Hot drying of paintwork

32

Natural drying of paintwork

31

Radiation-chemical drying of paint and varnish coating

33

Photochemical drying

34

Hardness of paintwork

56v

Drying temperature

35

Paint drying temperature

35

Texture of paintwork

11

Formation of paint coating

6

Paint color

53a

Color fastness of paint coating

54

Sandability of paintwork

55

Puttying

5 B

Elasticity of paint coating

56b

(Changed edition, Amendment No. 1, 2).

Definition

Surface treatment

1. Mechanical restoration surface to be painted

According to GOST 9.008

Mechanical restoration

2. Abrasive treatment of the surface to be painted

According to GOST 23505

3. Jet-abrasive treatment of the surface to be painted

According to GOST 23505

NDP. Abrasive-fluid processing

Hydroprocessing

3a. Liquid-abrasive treatment of the surface to be painted

According to GOST 23505

NDP. Waterjet machining

Galtovka

3b. Liquid treatment of the surface to be painted

High Pressure Fluid Impact Treatment

4. Shot blasting of the surface to be painted

Treatment of the surface to be painted with the impact of abrasive materials supplied under the influence of centrifugal force

Shot blasting

5. Shot blasting

Treatment of the surface to be painted with abrasive materials supplied to the surface with a jet of compressed air

6. Sandblasting surface to be painted

Sandblasting

7. Gas-flame treatment of the surface to be painted

Gas flame treatment

NDP. Flame treatment

8. Chemical treatment surface to be painted

Treating the surface to be painted with chemical solutions

9. Passivation of the surface to be painted

According to GOST 9.008

Passivation

10. Phosphating

According to GOST 9.008

11. Etching

According to GOST 9.008

12. Degreasing

According to GOST 9.008

12a. Chemical activation

According to GOST 9.008

NDP. Chemical pickling

12b. Oxidation

According to GOST 9.008

Defects in paint and varnish coatings

13. Drips on the paintwork

Thickening of the paint coating on the surface to be painted, formed when the paint and varnish material flowed off and preserved after drying

14. “Craters” in the paintwork

Macroscopic round depressions in the paintwork

15. (Deleted, Amendment No. 2).

16. “Pockmarks” on the paintwork

Recesses in the paintwork that do not reach the surface to be painted

17. “Pores” in the paintwork

Microscopic round through holes in paint coating

18. Variety of paint colors

A defect characterized by the appearance of spots various shades on a painted surface

19. Risks on paintwork

A defect in the form of traces of scratches from abrasive processing of the painted surface or lower layers of paint and varnish coating, which appears on the outer layer of the coating

20. Wrinkling of paintwork

Small folds in the form of regular irregularities with small amplitude, appearing throughout the entire thickness of the paintwork or part of it

21. Inclusions in the paintwork

Foreign particles in paintwork

22. “Shagreen” on the paintwork

A surface defect characterized by the appearance of depressions in the paintwork, resembling specially tanned leather

23. Waviness on the paintwork

Defect of flat painted surfaces in the form of periodic irregularities with relatively large steps

24. Change in paint color

Deviation color characteristics paint coating from the norm, arising during formation or operation

25. Heterogeneity of the paintwork pattern

A defect characterized by violations of the shape and size of the elements of the paintwork pattern on patterned coatings

INFORMATION DATA

1. DEVELOPED AND INTRODUCED by the Ministry chemical industry USSR DEVELOPERS OF THE STANDARD: G.A. Mironova (topic leader); V.P. Lapshin, Ph.D. chem. sciences; G.K. Kozlovtseva; A.T. Shchegoleva; T.D. Sokolova; G.N. Satin; L.V. Sokolova; L.M. Samoilova 2. APPROVED AND ENTERED INTO EFFECT by Resolution of the State Committee of Standards of the Council of Ministers of the USSR dated February 15, 1977 No. 388 3. INTRODUCED FOR THE FIRST TIME4. Inspection frequency - 5 years5. REFERENCE REGULATIVE AND TECHNICAL DOCUMENTS 6. Reissue with Changes No. 1, 2, approved in March 1983, Post. No. 1303 of March 23, 1983, August 1989, September 1989 (IUS 6-83, 5-89, 12-89)