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We will use plywood as a base - this is a material accessible to many and easy to work with. And we will set the car in motion. As for wheels, wheels for garden carts and so on are quite suitable for these purposes. So, let's start manufacturing.

Today we will make a wooden wheel with our own hands, by the way, this wheel is quite suitable, both for the interior of a cottage or home, and for a functional wheel from a cart or horse-drawn cart, the principle of operation will be approximately the same.

Tools and material for making a wheel.

Tool:
— Screwdriver or shaped screwdriver
— Construction tape (meter)
— Circular saw, or jigsaw, or wood saw
— Construction corner 90 degrees
— Pencil or ball pen
— Protractor, regular school one

Material:
— Wooden beam
— Plywood half sheet
— White wood screws

As you probably understood in the tool you can use, ideally circular saw, if not, then a jigsaw, but if you don’t have that, then you can use a hacksaw for wood, it will take a long time, but it’s possible.

I hope you don’t have any questions based on the drawing; along the perimeter, all the bars are 37 cm, and the inner spokes of the wheel are 39 cm. During assembly, you may have to shorten the spokes a little, but this is not a fact.

Stages of making a wheel with your own hands

First stage
So, the first step will be to purchase the necessary timber, there are two options, or you buy a ready-made timber required size, or process the timber on a circular saw. In our case, we purchased a ready-made timber measuring 3 meters long, 9 cm wide and 4.5 cm thick; this timber, if cut correctly, is enough for two wheels.


Second phase
The second stage will be the production of blanks for the wheel body and spokes, let's start with the body, a total of 8 blanks are needed, they must be adjusted to the size - 37 cm long, 4 cm wide and 2 cm thick, pay special attention to trimming (sawing off) the length, they must be perfect, otherwise the future design simply will not come together.

We make knitting needles

Now we need to make knitting needles, as you already understood, there should also be 8 pieces, only the size is slightly different - 39 cm long, 2 cm wide and 2 cm thick. You can do one trick with the knitting needles, since they will close and connect into one whole, and then center themselves, then you can cut four knitting needles to 39 cm each, and the remaining four to 37 cm each. This will make it easier to connect.

Now we need to cut off the ends of the body for further joining, be careful at this stage. Take one blank and place a mark at one end exactly 1.7 cm (17 mm.)

Do the same procedure on the other side of the workpiece and draw a line from the mark to the corner, it should look like in the photo.

Carefully cut the corners along the marked line, just take your time, these cuts determine how smoothly the workpieces will fit together.


We produce fasteners
For now, we put all the processed parts aside and proceed to the manufacture of fasteners; the material in our case will be plywood sheet, but you can also use leftovers from wooden beam. In total, you need to make 8 parts for fastening the body, 8 parts for the wheel spokes and one centering part (fasteners for the spokes in the center). The size of the body fastening part is 7 cm on the outer sides and 5 cm on the inner sides, and the cutting angle is exactly 45 degrees. The size of the spoke fastening part is 8 cm long, 2.5 cm wide, look at the photo to see what you should get.

We will do the centering for the spokes by outlining a can of putty in a circle.

We cut it in a circle with a jigsaw and it turns out to be such a beauty.


Assembling the body and spokes
Now we need to return to the body details, prepare flat surface and attach all the parts to each other, corner to corner, if you did everything correctly, then you should get a wheel edging like this.

If everything fits together, then take the fastening blanks for the body and fasten them with white self-tapping screws.

We screw it around the entire perimeter one by one, preferably clockwise, so as not to get confused.

We divide each part of the body in half and apply it to the middle of the knitting needle, it should turn out like this.

We fasten the knitting needles with fasteners.

Well, the final touch will be to tighten the centering to the spokes, thereby securing the entire structure as a whole.

We hope that it was not difficult for you to make a wooden wheel with your own hands using these instructions. You can treat the finished surface with varnish, paint, stain, wax or any other method you desire.

Nowadays, there are many options for how to decorate your country cottage area. One such option is a wooden cart wheel. This element can add zest and make landscape design territory is special. This element is also great for country style. Now we will look step by step at the instructions for making this element from wood. Although the job requires certain skills and availability special tool However, if these two factors are present, you can save your money. You only have to spend money on the material.

So, to complete this element we need:
Jigsaw;
Electric planer or surface planer;
Grinder;
Milling cutter;
Screwdriver;
Scraps;
Chisel and mallet;
PVA glue, varnish, stain;
Self-tapping screws;
Drills for the self-tapping screws that you will use, as well as a 30 mm feather drill;
Ruler, square, pencil, compass, brush;
Wood (board 50 mm thick and 25 mm wide).
The first stage of work is making the pattern. It is necessary to draw in advance a drawing of the dimensions of the wheel that you plan to make. The diameter shown in the figure is 700 mm. Then four patterns are made, according to which semicircles are cut out of wood. These semicircles are cut out with a jigsaw.

When the four semicircles are ready, they need to be glued together. For this it will be better to use PVA glue. These four parts can be temporarily secured with a metal profile or beacon. While the glue dries, at this time you can work on the remaining spare parts of the wheel.

Using a compass, two identical circles with a diameter of 20–25 mm are drawn on a wooden board 30 mm thick and a block 50–60 mm thick. You can also prepare blanks for knitting needles. The length of the blanks depends on the size of your wheel. A total of 8 blanks are needed.

When the wheel is fastened and the glue has hardened, with inside wheels need to be made into 8 slots into which the spokes will subsequently be inserted. This operation is performed using a mallet and chisel. To make it easier to hollow out a tenon, you can use a feather drill or a milling cutter with a special attachment for selecting nests. The size of the sockets should correspond to the size of the knitting needles. Moreover, it will be better if the knitting needles do not fit freely into the nests, but on the contrary, they will have to be hammered in with a mallet.

Next, you need to carefully coat the nests with PVA glue and hammer wooden knitting needles into them. When the spokes are secured, we fit the wheel to the drawing in order to determine the exact middle and glue two circles on both sides. To further fasten the inner circle with the knitting needles, you can use self-tapping screws. Since gaps will form between the knitting needles, they need to be filled with wooden wedges, which can be made using a chisel or jigsaw.

To decorate the wheel and give it a little openwork look, you can use a cutter with a shaped attachment. For example, you can pay attention to the illustration, where the inner circle is processed with a figured cutter. Alternatively, the same can be done with all the knitting needles. Finally, using a screwdriver and a 30 mm spade drill, a through hole is made in the middle of the wheel.

Next, using a sander, all irregularities are removed from the surface of the wood. Some areas will be difficult to sand, so you will also have to use regular sandpaper by hand. For example, between the spokes. To facilitate this process, you can use an electric planer, thickness planer and sander in advance before fastening the parts, since sanding the product already assembled is not very convenient. It can also be taken into account that this garden decoration, and that the wheel will be on the street. Therefore, there is no need to thoroughly polish the surface and make the product perfectly smooth.
After grinding the wheel, it must be opened with stain. You can choose the color of the stain at your discretion and taste. Some people don’t use stain at all because they like the color. natural wood, so they simply open it with varnish. However, stain serves more than just paint. It also performs a protective function for wood. After you have stained the wheel, you need to varnish the product to add shine. This must be done in any case, regardless of whether you use stain or not.

You can rest assured that this element will perfectly decorate your personal plot. This highlight can bring comfort and tranquility to the landscape design of any area. A wooden wheel will be especially beautifully combined next to clay pots with flowers, leaning on stone wall. This decoration goes well with natural materials.

How to make a wooden wheel with your own hands, design drawings, and its components.

We begin the manufacture of any wheel by drawing a drawing. In the model under consideration, we will make the rim bandage from metal pipe 325x4. We will not use a hub bandage, since the rim diameter is relatively small.

Let's start by building a drawing

where the dimensions are given in millimeters:

Ø317 – inner diameter rim bandage
Ø32– outer diameter of the bushing for installation of bearing 60101
125
40 – distance from the center to the octagon side of the rim
45°– we obtain by calculation 360° / 8 = 45°

The number of sides in a regular polygon means the number of spokes in a wooden wheel.
We are convinced that by changing the five listed values, you can design any structure
Having a preliminary design in hand, the task (how to make a wooden wheel with your own hands) is greatly simplified.

Let's move on to the design details:

RIM BANDAGE

BUSHING FOR BEARING INSTALLATION

The bushing must be inserted into the hub hole without play or tension.

We insert the bearing into the bushing following the recommendations, which establish the requirements for the seating surfaces.

Wooden parts We will make it from hardwood, well-dried, without knots, cracks or visible damage.

RIM SEGMENT

HUB

SPOKE

DOCKET

FASTENING ELEMENTS

Fix the rim bandage to the rim segments with eight 6x25 screws
We attach the bushings for installing the bearings to the hub with six 2x16 screws, according to the same GOST

How to make a wooden wheel with your own hands for a cart doesn’t seem to be anything complicated - but only if you have the appropriate tools and equipment. Parts must be manufactured according to the drawing, strictly maintaining geometric dimensions, otherwise serious problems will arise during assembly.

We start the assembly with the hub, insert the spokes into the holes, put the rim segments on the spokes, pull the pipe bandage over the segments, insert the dowels into the grooves of the rim segments. If during assembly all the parts fall into place, disassemble the structure and repeat assembly using wood glue.

After the glue has completely dried, treat the structure with fine sandpaper and cover it with a decorative antiseptic. The result is a pretty good wheel.

Owners country houses and dachas strive to decorate their plot in an original way. One way is to create rustic interior with a cart or wooden wheel near the house. Finding an original product is not so easy, so the solution will be self-production wheels.

Wheel model without hub

At the first stage of work, it is necessary to draw a drawing on graph paper future design wheels. On its basis and with the help of instructions on how to make a wooden wheel with your own hands, all manipulations should be carried out.

Making the rim

According to the drawing with a wheel diameter of 700 mm, 4 patterns should be made for subsequent turning of the rim elements. The drawing is transferred using the patterns to wooden blank and 4 arcs of a given size are cut out with a jigsaw. When these elements are ready, they must be fastened together using PVA glue. For fixation strength, use additionally metallic profile or beacons, which will then need to be removed.

Hub and spoke replacement

To reduce labor costs when making a hub, it is recommended to make two circles with a diameter of up to 100 mm:

• from wooden board 30 mm thick;
• from timber 55-60 mm thick.

When the glue on the rim is completely dry, you need to arrange sockets for the spokes on the inside. The size must match the section. In this case, it is desirable that the knitting needle is not inserted too easily, but requires blows with a mallet.

Nests are made using a mallet and chisel. Using a feather drill or a milling cutter with an attachment will make the job much easier.

Fastening parts

The manufactured seating sockets are treated with glue and the spoke strips are driven into them. When properly secured, they all converge in the center.

Gaps may appear between them due to operational errors. To eliminate them, pegs are made required sizes and are attached in the center in the spaces between the knitting needles using PVA.

In the center of the rim on both sides, previously made circles are glued to the spokes, which will imitate the hub. One of them, attached to the inside of the wheel, can be fixed to the spokes with self-tapping screws. This will ensure greater structural strength. It is advisable to make a decorative hole in the center, like in a hub.

Sanding and painting

Gives the wheel surface smoothness and eliminates imperfections using grinding machine, and in hard to reach places- sandpaper. To make work easier, some parts can be sanded before assembly, for example knitting needles.

It is advisable to treat the structure with stain, choosing the composition according to the color that suits you best. This product will serve as protection for the wood. At the last stage, the wheel is varnished.

Hub design

Regardless of the wheel model, you need to start working by drawing a design layout on paper and checking all the dimensions. For example, you can focus on a diameter of 600 mm.

Hub

This part can be made at lathe. To do this, prepare a workpiece with a cross-section of 100x100 mm and a length of 600 mm. It should make 6 parts with a round cross-section, similar to a washer. The diameter of such blanks is 90-95 mm. A hole with a diameter of 50 mm is drilled inside each part.

Spokes

For a wheel with a diameter of 60 mm with a given rim width, it will be necessary to make 8 spokes with a length of about 190 mm. To do this, take 50x50 mm bars with a length of 230 mm. The difference in length of 20 mm on both sides is necessary for arranging dowels that provide fastening to the hub and rim. Each part is carefully processed with a plane, as can be seen in the photo of a wooden wheel.

To decorate the dowels, you will need to mark a distance of 20 mm from the edge on both edges and cut to a depth of 15 mm. Using a knife, excess wood is removed and the dowels are given a cylindrical shape.

Having secured the knitting needles with a clamp on a workbench or stool, milling device cut off the edges of the workpiece. As a result, all eight parts become more rounded.

Making joints

To build a wheel circle, you need to cut out eight arched blanks - jambs. To do this, a paper mock-up is made according to the drawing, and then it is transferred to the workpiece. Parts are cut out according to the marks, which should be equal in shape and size. In their lower part ( inner surface future wheel), spoke sockets are drilled in the center. The diameter and depth of the holes are 20 mm. The nests must be located at the intersection of the diagonals.

Similar sockets are made on the hub along the marks using a protractor. Their number must match, and the size must also be 20 mm.

Preliminary testing

The wheel structure is assembled without the use of glue. All parts are attached to each other according to the drawing. Knitting needles and jambs can be swapped, trying to achieve the greatest fit and fit of the parts.

If necessary, they can be further processed. Having achieved the desired accuracy, number the parts.

Fastening

Unite structural details with each other it is recommended to use furniture glue or PVA. For greater strength, the jambs are fastened with furniture-type dowels. They are inserted into pre-drilled holes in the sides of the jambs. Sometimes, after the assembly is completely completed, inaccuracies and gaps are revealed. They are closed using a wedge insert.

Final processing

The assembled wheel is ground and the joints are sealed with sealant. Then the surface should be treated with stain and varnished. The structure must be allowed to dry and then installed in in the right place in the territory suburban area. For decoration purposes, you can make several wheels to create a composition.

DIY photo of wooden wheels